Description

Type

Course

Duration

10 Days

By the conclusion of the specified learning and development activities, delegates will be able to: Be knowledgeable of the computers used on modern vehicles; Understand the concept of static electricity; Identify the categories and types of battery; Battery construction; Determine the battery chemical action; Define parasitic loads; Identify battery terminals; Define dry-charged battery. Suitable for: This course is designed for: Mechanics. Automotive Engineers. Automotive Technicians. Electrical Engineers and. Drivers

About this course

Requirements

Degree or Work Experience

Questions & Answers

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Subjects

IT
Systems
Construction Training
Construction
Switches
Automotive
Compressor
Air conditioning
Refrigeration
Joint
Industry
Electrical
Computer Systems
Charging Systems

Course programme

Course Contents, Concepts and Issues

Computer Systems

Computers on Modern Vehicles
Electronic Control Unit (ECU)
Computer Control Operation
Input Sensors
Output Devices
On-Board Diagnostic Systems
Static Electricity
Electromagnetic Interference

Charging and Starting Systems

Battery
Battery Cells
Battery Construction
Battery Chemical Action
Parasitic Battery Loads
Identifying Battery Terminals
Dry-Charged Battery
Charging System
Alternator
Alternator Control
Starter System
Starter Motor Principles
Starter Motor Construction
Starter Drive System
Starter Solenoid
Starter Actuating Switches

Chassis Electrical

Chassis Wiring
Wire Sizes
Wiring Harness
Manu Circuits
Color Coding
Terminal Blocks
Junction Blocks
Circuit Protection Devices
Vehicle Lights and Light Switches
Headlights
Stoplight and Switches
Turn Signals and Switches
Backup Lights and Switches
Dashboard Lights
Convenience Lights
Chassis Mounted Solenoids and Relays
Motor Control Relays
Trunk Release Solenoids
Power Door Lock Solenoid
Horns and Horn Relays
Rear Window and Mirror Defroster
Chassis Mounted Motors
Windshield Wiper Motors and Controls
Power Window, Tail Gate, Sliding Door and Sunroof Motors
Convertible Top Motors and Switches
Power Antenna Motors and Switches
Electric Gauges
Cruise Control
Vehicle Speed Sensor
Operator Controls and Control Module
Throttle Actuator
Air Bag Systems
Diagnostic Control Module
Impact Sensors
Coil Assembly and Inflator Module
Air Bag Operation
Side Air Bags
Holding Members
Bands
Multiple Disc Clutch
Overrunning Clutches
Hydraulic Control System
Fluid Pump
Control Valves
Simple Hydraulic System
Transmission And Transaxle Shifting
Complete Control Circuit
Transmission Case
Transmission Lubrication
Fluid Filter
Fluid Cooling

Axles and Drives

Rear Wheel Drive Shafts
Drive Shaft Flexibility
Universal Joint
Slip Yoke
How the Wheels Drive in the Vehicle
Hotchkiss Drive
Universal Joint and Fluctuating Shaft Speed
Constant Velocity (CV) Axles
CV Axle Shafts
Types of CV Joints
CV Joint Boots
Rear-Wheel Drive Axle Assemblies
Rear-Wheel Drive Axle Components
Axle Housing
Solid Axles
Independent Axles
Types of Axles
Differential Construction
Ring and Pinion
Differential Operation
Differential Carrier and Bearings
Limited-Slip Differential
Ring and Pinion Adjustments
Gear Ratio
Axle Lubrication
Transaxle Differential
Assembly
Four-Wheel Drive Front Drive Axles
Front Axle Steering Provision

Brakes

Hydraulic Basics
Air
Liquids
Hydraulic Principles in Vehicle Brake Systems
Brake Fluid
Master Cylinder
Master Cylinder Construction
Dual Brake System
Quick Take-Up Master Cylinder
Master Cylinder Operation
Brake System Hydraulic Control Valves
Proportioning Valve
Height Sensing Proportioning Valve
Disc Brake Metering Valve
Pressure Differential Switch
Combination Valve
Brake Lines
Brake Hoses
Disc Brake Calipers
Caliper Operation
Wheel Cylinders
Wheel Cylinder Construction
Wheel Cylinder Operation
Hydraulic System Failure
Air-Free Hydraulic System
Hydraulic System Vapour Lock
Brake Friction Members
Coefficient of Friction
Friction Linings
Brake Fade
Disc Brake Assembly
Brake Pad Construction
Braking Ratio
Backing Plate
Drum Brake Assembly
Brake Shoe Assembly
Brake Drum
Drum Brake Operation
Drum Brake Arrangement
Self-Adjusting Brakes
Parking Brakes
Power Brake Systems
Vacuum-Assisted Power Booster
Vacuum Power Booster Construction
Vacuum Power Booster Operation
Other Vacuum Booster Types
Vacuum Reservoir
Booster Failure
Hydraulic Pressure-Operated Power Booster
Hydraulic Power Booster Operation
Hydraulic Accumulator
Anti-Lock Brake Systems (ABS)
Anti-Lock Brake System Components
Anti-Lock Brake Operation
Traction Control Systems
Brake Lights

Suspension Systems

The Need for a Suspension System
Spring Weight
Unsprung Weight
Suspension System Components
Vehicle Frames
Springs
Leaf Springs
Coil Springs
Shock Absorbers
Shock Absorber Control Action
Shock Absorber Construction
Shock Absorber Operation
Air Shock Absorbers
Control Arms and Struts
Ball Joints
Stabilizer Bars
Front Suspension Systems
Conventional Independent Front Suspension
Coil Spring Front Suspension
Torsion Bar Front Suspension
Macpherson Strut Front Suspension
Solid Axle Front Suspension
Rear Suspension Systems
Solid Rear Axle Suspensions
Independent Rear Suspensions
Suspension Lubrication
Automatic Level Control
Automatic Level Control Operation
Air Compressor
Height Control Valve
Computerized Ride Control Systems

Steering Systems

Steering Systems
Spindle and Steering Arm Assembly
Steering Linkage
Parallelogram Linkage
Parallelogram Component Arrangement
Rack-And-Pinion Linkage
Steering Wheel, Steering Shaft And Steering Gear
Steering Wheel
Steering Shaft
Steering Gear
Manual Track-And-Pinion Steering Gear
Power Steering
Road Feel
Power Steering Components
Self-Contained Power Steering Gear Components
Inline Unit With Torsion Bar and Rotating Spool Valve
Rack-and-Pinion Power Steering
Power Steering Pumps
Power Steering Hoses and Tubing
Manual Operation Power Steering Systems
Power Steering Fluids
Electronic Steering Controls

Wheels and Tires

Wheels
Steel Wheels
Custom Wheels
Wheel Rim Size
Wheel Lug Bolts and Nuts
Wheel Hubs and Bearings
Wheel Bearings
Bearing Retaining Devices
Tires
Tire Construction
Tire Rating Information
Tire Quality Grading
Special Service Tires
Correct Vehicle Tire
Tire Valves
Importance of Tire Pressure
Tire Rotation
Tire Runout and Balance
High Speeds and Overloading Produce Heat and Excessive Water

Wheel Alignment

Purpose of Wheel Alignment
Wheel Alignment Angles
Types of Wheel Alignment
Alignment Measurement Values
Caster
Camber
Steering Axis Inclination
Toe
Toe-Out on Turns
Slip Angles
Steering Geometry
Alignment Adjustments
Thrust Angle
Front Wheel Adjustments
Rear Wheel Adjustments
Tire Wear Patterns and Alignment
Alignment Equipment
Worn Parts Checking Before Alignment
Other Factors That Can Affect Alignment

Air Conditioning and Heating

Purposes of Automotive Air Conditioning
Principles of Refrigeration
Cooling
Effects of Heat
Transference of Heat
Conduction
Convection
Radiation
From Hot to Cold Heat Transfer
States of Matter
Latent Heat
Pressure-Temperature Relationship
Types of Refrigerant
How the Refrigeration System Works
Types of Refrigeration Systems
Major Components of the Air Conditioning System
Compressor
Basic Compressor Designs
Pressure Relief Valve
Compressor Magnetic Clutch
Condenser
Refrigerant Flow Restrictor
Evaporator
Blower Motor
Lines and Hoses
Receiver-Dehydrator
Accumulator
Evaporator Pressure Controls
Service Valves
Refrigerant Oil
Refrigerant Handling Precautions
Retrofitting
Heater Systems
Air Distribution and Control
Heater-Air Conditioning Control Systems

Additional information

Automotive Industry: Technical and Contextual Explorations Part 2 – Leading to Diploma – Postgraduate, Accumulating to Postgraduate Diploma, Progressing to MA, MBA, MSc, Incorporating Computer Systems, Charging and Starting Systems, Chassis Electrical, Axles and Drives, Brakes, Suspension Systems, Steering Systems, Wheels and Tires, Air Conditioning and Heating (Kuala Lumpur)

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Automotive Industry: Technical and Contextual Explorations Part 2

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Automotive Industry: Technical and Contextual Explorations Part 2

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