Injection Moulding Theory & Practice

Training

Inhouse

Price on request

Description

  • Type

    Training

  • Methodology

    Inhouse

  • Duration

    2 Days

Course Objectives. oImprove your communication skills. oAllow you to communicate effectively. oProvide 'HANDS-ON' practical experience. oUnderstand how product quality issues arise. oUnderstand the economics of the overall process. oRecognise moulding faults & how they are caused. oUnderstand the use of different mould types. oControl the design, production processes effectively. Suitable for: Who is it for? Anyone involved in the, procurement design or use, of injection moulded products, or needing to improve their knowledge & understanding rapidly. oSenior company executives. oSales & Marketing executives. oPurchasing & procurement staff. oProject, Liaison & Customer Support Engineers. oPackaging Technologists. oDevice engineers. oConcept, Designers. oProduct designers. oSourcing &Liaison Engineers. oToolmakers &Tooling Engineers. oProject & Process Engineers. oQuality Assurance Engineers.

Important information

Documents

  • Injection Moulding Theory & Practice

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Teachers and trainers (1)

David Jeavons

David Jeavons

Course Tutor

Course programme

Designed to provide a thorough undestanding of this process and its complexities.

Delivered using a well tried blend of theory & practice, the course ennables you to converse confidently with industy experts, and independently assess the validity of their advice.

Content

Introduction

    Everyday terminology & what it means What is possible using Injection Moulding.
      Advantages & Disadvantages

The injection Moulding Process

o The moulding Cycle

o The moulding Machine, types & construction

Practical setting of a Moulding machine

o Systematic set-up of the Injection moulding machine

o Production of parts to specification & within cycle

o Selecting the right machine for optimum production

Processing, effects on polymer & performance

o Polymer properties during processing

o Product qualities after moulding

o How polymer impacts the decision making process

o How polymers dictate mould design decisions

o How polymers dictate machine selection

o Processing & product performance / quality

o Processing for thin wall products

o Processing in Packaging components

Plastics Materials

o Factors affecting material selection

o Polymer types

o Polymer choices in design

o Reinforcements & additives; why they are used

o Polymer related problems in finished parts

o Problems associated with plastic flow

o Cooling the polymer: effects on product quality

Injection Moulds

o Mould construction & terminology

o Gate positioning considerations

o Gates & runner systems

o 2 plate moulds; in its many forms

o 3 Plate & Stack Moulds; benefits & drawbacks

o Family Moulds

o Hot Runner moulds; advantages & disadvantages

o Cascade / Valve gating techniques

o Cooling, methods

o Undercuts release mechanisms & core operation

o Overview of CAD & flow analysis CFD

o Prototyping methods

Calculations used in moulding

o Product cost Calculation

o Cooling time calculation

Common Injection Moulding Faults

o Their Causes & cures.

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Note: Component Cost Calculation spreadsheet is supplied as part of the course content; Microsoft Excel ®™ format

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Additional information

Comments: In-house Version of our well proven Injection Moulding Theory & Practice course. It has been successfully been delivered to customers at their premises on many occasions, and has been revised to make bespoke content, tailored to their individual processes and products.
Contact person: David Jeavons

Injection Moulding Theory & Practice

Price on request