Process Failure Modes and Effects Analysis (Process FMEA)

Short course

Inhouse

£ 375 + VAT

Description

  • Type

    Short course

  • Methodology

    Inhouse

  • Duration

    1 Day

Process FMEA enables engineers to identify potential process failures and to take appropriate corrective actions prior to full production and product launch. This course introduces a systematic approach to Process FMEA that links product and process requirements to ensure that manufacturing processes are robust. Process FMEA is becoming a mandatory requirement for most companies

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Course programme

Process FMEA enables engineers to identify potential process failures and to take appropriate corrective actions prior to full production and product launch. This course introduces a systematic approach to Process FMEA that links product and process requirements to ensure that manufacturing processes are robust. Process FMEA is becoming a mandatory requirement for most companies and also provides a focus for continuous improvement.

Course Content

Introduction to FMEA
- The need for FMEA, its objectives and benefits
- The responsibility of the FMEA team

Defining the Process
- Overview of the process steps, including incoming sources of variation
- Process flowchart (chunking processes into logical steps)
- Characteristic matrix (linking important process steps to product characteristics in order to identify potential failures)

Failure Modes, Effects and Severity
- Types of testing and analysis
- Setting priorities using the severity rating scale

Cause & Occurrence
- Multiple causes of failures and defects
- Cause analysis and countermeasures
- Using the Occurrence Rating Table

Current Controls and Detection
- Evaluating the effectiveness of process based controls using the detection rating table

Risk Priority Number & Corrective Actions
- Working out the RPN and options for corrective actions, and re-scoring the FMEA

Management of Process FMEA
- Key pointers in the improvement of FMEA using a team-based approach

Process Failure Modes and Effects Analysis (Process FMEA)

£ 375 + VAT