Dimensional Measurement: Level 2 - Measurement Applier
Training
In Teddington
Description
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Type
Training
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Location
Teddington
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Duration
4 Days
Suitable for: Anyone using measurement equipment in the workplace. Manufacturing engineering personnel. Design staff. Production supervisors and managers. Those responsible for quality control. Measurement technicians. Process planners. Apprentices
Facilities
Location
Start date
Start date
About this course
This course is designed for candidates with a basic measurement understanding. Candidates will have complete the Dimensional Training Level 1 course or have their knowledge assessed.
Reviews
Course programme
Aims & Objectives
To provide:
- The underpinning knowledge and expertise for anyone who uses measurement tools or requires an appreciation of the importance of measurement
- The principle knowledge and practical training for people who are required to use co-ordinate measurement techniques to complete their daily tasks
- The tools to instil and encourage questioning and planning culture
Enabling:
- A visible return on investment for a manufacturing organisation in the form of various production cost savings and an upskilled workforce
- A reduction in re-work time and waste on the production line - faults and problems will be detected earlier in the production process
- An in-depth appreciation of why measurement is carried out and not simply how
Level 2 is applicable to all industrial sectors as a stand-alone qualification or as a building block for further NPL Dimensional Measurement Training levels – 3 & 4.
A workbook of evidence must be completed successfully during the training course and, where required, post assessment tasks can be set for each individual to be completed in the workplace.
Course Content
Geometric Product Specification (GPS) B
Content covered:
GPS standards; Envelope tolerance; Size Principles; ISO Limits and Fits Projected tolerance; Free state condition; Virtual condition; Maximum Material Condition principles; Geometrical tolerancing measurements using first principle measuring equipment; Surface texture principles.
Measurement Principles and Methods C
Content covered:
Calibration; Uncertainties; Traceability; Procedures; First Principle Measurement; Angle plate; Gauge blocks; Surface plate; Height micrometer; Sine bar or sine table.
Process Control A
Content covered:
Statistical Process Control theory; Variation - common, special causes; Prevention versus detection; Collecting and calculating data when using measuring tools; Callipers; micrometers; Basic charts - Tally chart/Frequency Table, Histogram, Control Chart; Reacting to variation; Benefits of process control; Standard deviation; Capability indices; Fundamentals of Gauge R&R.
Measurement Principles and Methods D
Content covered:
Taper calculations; Angles; Diameters; Searching for triangles; Chords; Radians; Manipulation of formula.
Co-ordinate Principles A
Content covered:
Application of equipment: First principles; Co-ordinate Measuring Machine; Optical and vision machines; Articulating arm; Laser tracker; Projector; Microscopes; Height gauge with processor; Contour measurement equipment.
Machine performance: Calibration standards; Self-verification/artefacts; Measurement volume.
Alignment Techniques: 321/point system alignment; Flat face alignment; Axes alignment; Car line/engine centre line.
Machine appreciation: Ownership; Care; Respect; Cost; Contribution to the business.
Work Holding: Fixturing; Rotary table; Clamping; How to hold the part; Influence of component weight, size, shape; Free state; Restrained state.
Co-ordinate geometry: Points; Plane; Line; Circle; Cylinder; Cone; Sphere; Ellipse.
Sensor Types: Probing Strategies; Relevant standards; Environment.
Measurement Strategies: Number of points; Partial arc; Contact/non contact.
Co-ordinate methods A (OEM Training - equipment specific)
Content covered:
First principles; Co-ordinate Measuring Machine; Optical and vision machines; Articulating arm; Laser tracker; Projector; Microscopes; Height gauge with processor; Contour measurement equipment.
Documentation
Attendees will receive course workbooks and Good Practice Guides.
Dimensional Measurement: Level 2 - Measurement Applier