Injection Mould Design & Procurement
Training
In Stone Staffordshire
Description
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Type
Training
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Location
Stone staffordshire
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Duration
2 Days
Allow you to communicate effectively. Provide an insight to the design & procurement process. Design parts from the 'moulding viewpoint'. Understand how product design impacts mould cost. Recognise different mould types & their use. Participate in mould design decision making process. Appreciate problems caused by poor mould design. Understand the effect of polymer choice in design. Better control of the design & procurement process. Evaluate existing designs against desired performance. Suitable for: Senior Managers, Sales & Marketing engineers. Concept, Designers; Product designers. Device engineers. Liaison Engineers. Purchasing & procurement staff. Tooling Engineers, Project engineers. Validation & Feasibility engineers
Important information
Documents
- Injection Mould Design & Procurement
Facilities
Location
Start date
Start date
Reviews
Teachers and trainers (1)
David Jeavons
Course Tutor
Course programme
“An effective design course,that now includes a practical design session using CIMATRON mould design software. The course focusses & the fundamental reasons choices made during mould design and the reasons behind them."
Procurement of moulds is also key to this training, attempting to identify the reasons which disrupt the manufacture, delivery & trialling of injection moulds.
Mould Design & Procurement Who is it for? Anyone involved in the design, procurement or use, of injection moulds & productso Device engineers.
o Purchasing & procurement staff
o Concept, Designers.
o Product designers.
o Sourcing &Liaison Engineers
o Toolmakers &Tooling Engineers,
o Project & Process Engineers
o Validation & Feasibility engineers
o Quality Assurance
o Senior company executives
o Sales & Marketing executives
Course Objectives
o Improve your communication skills
o Guide you through the design & procurement processo Create designs for efficient productiono Understand how product design affect mould costs o Evaluate existing designs for flaws & improvementso Identify problems caused by poor mould designo Evaluation of product faultso Choose the right mould type: how & why o Take part in decision making processes, confidently o Understand how plastic behaviour dictates mould designo Choose the right plastic for your producto Control of the design & procurement process effectivelyo Identify cost reduction areas.o Understand the technicalities clearly an relevantlyContent:
o The moulding process
o Mould Cost structure
Mould Types; Factors in deciding which one to use
o 2 Plate , in its many forms
o 3 Plate & Stack Moulds;
o Hot Runner moulds
o Family Moulds
o Their individual advantages & disadvantages
Mould construction
o Materials used in mould construction
o Methods of manufacture; EDM 5 Axis etc
o Hardening & surface treatments
o Choosing number of Cavities
o Cores & cavities inserts.
o Strength Requirements
o Cooling channels; location & construction
o Mould alignment
o Venting & parting lines
o Surface treatments; plating, surface finishes/ textures
o Draft & line of draw
o Ejection Methods
o Clamp force &minimum Platen area
o Hydraulic & mechanically actuated cores
o Unscrewing moulds: continuous internal threads
o Collapsible cores & expanding cores
o Surface finishes Texturing Grain release angles
Polymers, their influence over mould design
o Gate position; type; size, how many?
o Runner systems; balanced, dimensioning
o Wall thickness & flow ratio
o Shrinkage allowance
o Effects of fillers & reinforcements in polymers
o Effects from cooling systems on final part properties
Moulding & Product Faults: Cause & Cure.
o Common Mould faults
o Faults caused by design errors
o Faults caused by poor mould design
o Faults caused by poor material choice
Flow analysis in mould design
o 3d Polymer Flow analysis
o Fibre orientation & FEA Analysis
o Virtual Mould Trials
Procurement schedules
o Manufacturing process time line
o Mould trials schedules
o Validation protocols & process
o Continuous improvement
Mould design workshop
o Case Study exercises
o Practical design scenarios
PRACTICAL Mould Design by Forgone Solutions
o Designing the mould from a CAD model
o Parametric design
o Design decision making processes
o Concurrent design& Manufacture
o Cutter path creation & Machining strategy
o Parting line identification
o Incorporating side actions
o Selecting Mould Bases using existing catalogues
o Producing the final design
____________________________________________Additional information
Injection Mould Design & Procurement