University Diploma in Clay Studies

• Clay Forming - 5ZZBCC - 20 credits
• Clay Technology Drying & Firing - 5ZZBCA - 20 credits
• Clay Winning & Preparation - 5ZZBCD - 20 credits

Optional additional modules:

• Clay Evaluation & Investigation - 5ZZBCB - 20 credits
• Business Management - 5ZZBCF - 20 credits

Clay Drying and Firing

This module provides the learner with an underpinning knowledge of the techniques used to dry and then fire clay products. It will cover the areas of practical and scientific knowledge required to perform at the appropriate level within the clay technology industry and provide the knowledge and understanding of the drying and firing processes that produce different types of clay products and the influence of drying and firing techniques on their characteristics. It will consider the methods used to prepare (set) dried and formed clay products before they are fired and an understanding of different methods of removing moisture, including the rate of drying and associated process controls. It includes the study of the of the range of techniques and equipment used to fire clay products, including the chemistry and economics of firing; the economic operation of kilns; statistical process control techniques; and safe operation in a way that complies with pollution controls. The module will offer an awareness of the published product Standards that define the characteristics of finished clay products, including the control of product conformity and an understanding of the methods used to stack and pack finished clay products in a way that is appropriate to the method used to deliver it to the customer. The module also examines the management of customer requirements, including quality management systems and an awareness of environmental aspects.

Clay Winning and Preparation

This module provides the learner with an underpinning knowledge of the methods and techniques used to extract, stockpile and process clay so that it can be used for the production of clay products. It will cover the areas of practical and scientific knowledge required to perform at the appropriate level within the clay technology industry and provide an understanding of the issues and constraints associated with crushing and size reduction of clay lumps and particles. The module will review the various processes used to prepare the clay so that it can be used to produce clay products in a safe way that also respects the environment. It includes the methods that can be used to adjust and modify the characteristics of the processed clay.

Clay Forming

This module provides the learner with an underpinning knowledge of the methods used to mould clay products into a form that is ready for drying and firing as a clay product. It will cover the practical and scientific knowledge required to perform at the appropriate level within the Clay Technology Industry by providing the knowledge and understanding of how the moulded clay can influence the dimensions and shape of the finished clay product. It includes a study of the techniques used to control the forming process. The module will offer knowledge of how surface treatments can be used to create particular surface characteristics and properties in the finished clay product. The module also provides an understanding of how surface finishes can be used to provide resistance to specified ground conditions and end-use environments.

Clay Evaluation and Investigation

This module provides the learner with an underpinning knowledge of the techniques used to identify potential sources of clay and their potential for use in a range of clay products. It will cover the areas of practical and scientific knowledge required to understand the environmental and geological factors that can have an impact on the development of a clay extraction site at the appropriate level within the clay technology industry. It will consider the methods and techniques used to investigate and evaluate a potential source of clay, including site survey and site investigation methods. It includes the study of the ways of describing the characteristics and classification of clay, including laboratory testing and terminology used in site investigation reports.

Business Management

This module develops the business and financial knowledge and skills necessary to achieve the effective management of a mineral extraction site, a road construction site or a related manufacturing facility. This includes an understanding of the human implications of running a successful business. The module also cultivates an appreciation of the importance of achieving the highest standards of performance in health, safety and the environment, especially in the recognition of the importance of people in developing a positive health and a safety culture.